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Is your manufacturing and mechanical engineering business continuously innovating in terms of quality, creativity, and overall efficiency? Is it proving difficult to meet market demands, especially with customer and investor pressure? Launching new products usually means iterating on older ideas unless you have partnered with a top-class product design and development service providing company like us.

At Flatworld Solutions, we specialize in converting your product ideas into real-life designs and products, optimizing each developmental phase right from conceptualization to prototyping, manufacturing, and inspection. With more than 60% in cost savings obtained through our unique product design and development solutions, we can ensure the viability, longevity, and manufacturability of your products while leveraging state-of-art tools and technologies for better performance.

Product Design and Development Services We Offer

With over 20 years of experience in the field of product design services, we have worked with clients to design and develop products in engineering, heavy machinery, electrical goods, medical equipment, outdoor and indoor appliances, etc. Our ISO-certified processes ensure all your requirements are met in record time. Our end-to-end services for product design and development are provided either as complete turnkey programs or as specialized services delivered in parts as required by you, making us one of the few versatile product designs and development services providers out there with the ability to scale up requirements as and when required. Our services include -

Engineering Market Research

Engineering Market Research

Have you been wondering how your competitors seem to get to market faster with their products as compared to you? Most companies forget to perform market and competitor research which can help you glean valuable information and compete better. Our services include -

Product Conceptualization

Product Conceptualization

We work with our clients to churn out new product ideas while providing feedback on the ideas suggested by them. We understand that forming the initial construct of a product is usually time-consuming, and therefore we help our clients create the best possible product design by providing the following services -

Product Design Support

Product Design Support

Our specialized solutions help you visualize your products before fabrication by developing high-quality, accurate, and functionally accurate concept designs using tools such as Pugh, Decision Matrix, TRIZ, etc. Our team of design animators further help you obtain deeper insights into the overall design integrity of the product while focusing on the end-user experience. Throughout the process, our focus solely remains on the key objective, ensuring higher-quality designs delivered within time. We offer -

Product Design Customization

Product Design Customization

Often, our clients may have a product design ready but need proper customization before they can use it for their own purposes. Our product design services are ideal for such requirements, as our customization techniques are in-depth measures that ensure a completely functional product for our clients. Our services include -

Virtual Rapid Prototyping

Virtual Rapid Prototyping

Having the right tools alone may not be enough for companies to determine the real value of them. The client who has no real experience using simulation in their product development process, integrating computer-aided engineering into their process can be a huge challenge. Our team of expert engineers can help you with accurate virtual rapid prototyping services. The major advantages of virtual rapid prototyping are:

Value Engineering

Value Engineering

Value engineering is a process of analyzing the various features, materials, and systems of the product. Our team can help you realize the essential capabilities of the product while maintaining the reliability, quality, performance, and safety at the lowest cost. This is possible by helping clients with:

Product Design Extension and Quality Check

Product Design Extension and Quality Check

With our support, you can ensure that the product design created fits right within your existing portfolio and works seamlessly with other machinery. We also help to audit the quality checks performed during the design process for further clarification. Our services include -

Product Design and Development Process We Follow

When it comes to designing and developing industrial instruments, medical devices, or IoT-based consumer products, we have the design experience and the passion to deliver a market-ready product within the requested time. Our product design and development process include the following steps -

1

Initial Concept Design

Our expert team of product design and development engineers assess your requirements and go through all the supporting documentation such as product images, CAD files, hand drawn sketches, etc. to understand all aspects of the requested design.

2

Conceptual Documentation

We begin by working on the conceptual documentation which is the first step in turning your concepts into reality. While creating the initial concept, we iterate and refine your design through a loop of comprehensive feedback which considers every single requirement raised by you.

3

Preliminary Designs

Our product development team then gets to work and generates multiple 3D models and images for your approval. We also keep you appraised of the situation by sending daily progress images so you can always remain a part of the process

4

Sample Prototyping

Once you approve the preliminary designs, we begin by converting them into physical prototypes using various techniques such as 3D printing etc. We also offer digital prototyping to our clients, providing an all-in-one product design solution which works extremely well for lean manufacturing businesses. We work on digital sketches and 3D concept models that allow you to virtually explore complete products before going into production.

5

Making Revisions

Prototyping allows you to visualize and simulate products thereby validating their manufacturability. It also allows us to incorporate rapid feedback

6

Modeling and Detailing

We go through the prototype explaining all the details to you. And then proceed with the final modeling and detailing phase. We use software such as Autodesk, Maya, and 3DS, to provide detailed designs and renders

7

FEA

We offer a variety of Finite Element Analysis services such as CAE, structural and thermal analysis, etc. Our team of experienced modelers and engineers ensure all the necessary steps are taken to create the ideal product design thereby preventing unnecessary iterations and changes down the line.

8

Delivery

Once we are satisfied with the output and haver incorporated all the requirements set by you, we deliver the final design in a format which has been requested by you

Why Outsource Product Design and Development Services to FWS?

At Flatworld, we have worked with global clients while delivering on our promise of excellent product designs delivered at an honest pricing. By choosing us as your partner, you can benefit from the following -

Client Success Stories

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Piping Instrumentation Indexes Diagram

We assisted a coastal refinery client with piping instrumentation indexes diagram. We enabled our client to reduce installation space, reinforce plant safety, & save 50% expenses.

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Reverse Engineering (RE) Services

We improved the efficiency of a refrigeration compressor manufacturer and supplier with reverse engineering services. Our services shrunk the client's operational expense.

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Success Stories

Our Software and Product Design and Development Tool Expertise

We understand that to design a great product, we must first set a fool-proof process. More than 70% of a product's cost usually gets locked-in while still in the design phase. That is why our team of designers apply their extensive knowledge of manufacturing right at the start of your project, while leveraging the following tools and technologies -

SolidWorksAutodesk AutoCADPTC CreoANSYSInventorAutodesk Product Design SuiteAutodesk Fusion 360

Outsource Product Design And Development Services to Flatworld Solutions

The value that FWS brings to a successful product design partnership extends beyond mere design and reaches out in scope as well as real-world use. We strive to provide complete mechanical engineering and design solutions by leveraging our established team of engineers who specialize in hardware, software, manufacturing, and prototyping.

For more information on how we can help you build a better product right from scratch, get in touch with us now.

Contact Us

Avail best-in-class services at affordable rates

Starts @ $10/hour More pricing details
ISO/IEC 27001:2022 Certification

Our Customers

Movement Mortgage
Alcon
ARI
Maximus
Redwood E-Learning Systems
Info Email

USA

Flatworld Solutions

116 Village Blvd, Suite 200, Princeton, NJ 08540


PHILIPPINES

Aeon Towers, J.P. Laurel Avenue, Bajada, Davao 8000

KSS Building, Buhangin Road Cor Olive Street, Davao City 8000

Important Information: We are an offshore firm. All design calculations/permit drawings and submissions are required to comply with your country/region submission norms. Ensure that you have a Professional Engineer to advise and guide on these norms.

Important Note: For all CNC Services: You are required to provide accurate details of the shop floor, tool setup, machine availability and control systems. We base our calculations and drawings based on this input. We deal exclusively with(names of tools).

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